CorManager

Production Plan Tool for Corrugation
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Product & Machine Selection

CodeTypeNameCustomerPlyL×W×H (mm)

Import Excel (Product Master)

Upload Excel with a BOX_MASTER sheet.

Company

Machine Configuration

Plan Numbering

Prefix for auto-generated plan codes (e.g. MPI-0001)

Data Management


Step 1 — Select Production Plans

Select plans to procure materials for
CodeBox NameCustomerQtyDate
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Formula Reference

1. Optimal Decal Size (ODS)

Per-box decal (mm):
  3-Ply = W + H + 3
  5-Ply = W + H + 6
  7-Ply = W + H + 9

Boxes-up = floor(Max machine mm / per-box decal mm)
ODS roll (mm) = boxes-up x per-box decal + 10mm trim
ODS (inches) = ceil(ODS roll mm / 25.4)

Example: 5-ply, W=335, H=220 → per-box=561mm=22.09" → 64"/22.09"=2 up → (2x561+10)=1132mm → 44.57" → 45"

2. Cutting Size

Cutting Size (mm) = 2 x (L + W) + 45mm (flap overlap)

3. Paper Weight

Blank area = (per-box decal mm) x (cutting size - 20mm) / 1e6 sqm
Flat layer = area x GSM (grams)
Flute layer = area x GSM x take-up factor
  A=1.56, B=1.35, E=1.27
Total paper (KG) = sum of layers x qty / 1000

4. Starch

Glue joints: 3-Ply=2, 5-Ply=4, 7-Ply=6
Starch = blank area x rate(1.2 KG/100sqm) x joints x qty